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not sure why they put the guard on there, figured it was just to keep the plastic from directly pushing against the muffler, who knows

looking at that weld, looks like too much voltage and almost looks like weld didn't stick to the rod....mine looks better than that
 

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Should be covered under manufacturing defect warranty. Though the best way to fix it, reduce a bunch of heat, improve overall performance, and save 9lbs is the FMF can.
 
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