Need a Wiring Diagram for 625 SMC

Alch · Sep 7, 2012

I posted in this question in a thread on KTMTalk, but I haven't gotten any responses.

The previous owner of my 05 625 smc removed the electric start and deleted the ignition lock, making it keyless. He kept all the pieces though, so I plan to reinstall it all. However, instead of unplugging and capping off any wires, he simply cut through the ignition lock wires and must have done some rewiring. As a result, I'm having a hard time figuring out how to wire the ignition lock back in.

I have the owner's manual and I have the LC4 service manual, but neither of these seem to have a detailed wiring harness diagram listing all of the names, colors, functions, etc. Can someone help me locate something with this information so that I can fix all of this up and take it back to stock?

the bartender · Sep 8, 2012

wiring diagrams are all in the back of the service manual. It's there and complete, not sure what else you'd be looking for.....

Alch · Sep 8, 2012

Any recommendations on where to find a service manual for the bike itself? Like I had said, I have the LC4 service manual and the 625 SMC owner's manual, but I have not found a 625 specific manual in my limited searching.

Bakonmoto · Sep 8, 2012

Alch, the back pages of the 625 SXC Owners manual, as well as the separate 625SMC supplement (both of which were included in my KTM double-nought spy super secret agent briefcase) have as complete an electrical diagram as you'll find, I think. The wire colors and codes are listed as well, so hopefully you can cross-reference what you need to what you've got.

This link is about as good as you're gonna get on a service manual specific to the 625SMC. On the other hand, the KTM Owner's Manual is heads and shoulders above what's included with most other manufacturer's bikes.

Bryan

Alch · Sep 9, 2012

Thanks guys. I eventually found what I was looking for and got all of my electrics back in place today.

Need a Wiring Diagram for 625 SMC

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